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Case Studies

2.5 MW Off-Grid Solar-Storage Microgrid for Overseas Mine

ClientLarge Overseas Mining Site
IndustryOff-grid Mining Power
LocationOverseas,Overseas,Overseas,Overseas
System capacity2.5 MW

Results

  • 20×125 kWPCS units
  • <20 msGrid/off-grid switch
  • YesDual-mode operation

Summary: Twenty 125 kW PCS units in parallel deliver 2.5 MW for a large overseas mine, coordinated by a PCC controller with diesel backup for high-reliability off-grid power.

Serving a large overseas mine, this project uses twenty 125 kW PCS units in parallel to build a 2.5 MW microgrid. A single PCC controller coordinates the system, driving contactors to switch between grid-tied and off-grid modes while integrating diesel generators as backup power to keep critical mine loads running.

Project Background

Large mines are often far from the grid and need stable megawatt-level power for crushers, mills and dewatering pumps. Traditional diesel-only solutions have huge fuel consumption, while PV-only solutions cannot guarantee night-time or cloudy-day supply. The customer wanted a PV+storage+diesel grid-forming microgrid to replace the traditional approach with clean, stable and scalable off-grid power.

System Configuration

  • 20 × 125 kW PCS units (2.5 MW parallel output)
  • 1 × PCC power coordination controller
  • Diesel generators as backup AC source
  • Contactors + grid-tied/off-grid transfer switches

Project Solution

Project Solution
System topology: 20 PCS units form the grid in parallel. The PCC controller dispatches PCS between grid-tied and off-grid modes based on grid/diesel availability; PCS runs grid-tied when diesel is online and forms the off-grid grid when diesel is offline.

整套系统采用中腾数能构网型 PCS 与 MPPT 直流耦合技术,具备毫秒级并离网切换、一簇一管理、SOC 主动均衡与高防护等级等能力,可根据现场条件灵活扩展功率与容量。

Site Photos

Site Photos
Site photos: mine electrical building and outdoor containerized storage/PCS installation.

Operation Results

  • Twenty PCS units output 2.5 MW to meet high-power mine loads
  • PCS runs grid-tied when diesel is online and auto-switches to grid-forming off-grid when diesel stops
  • PCC unifies switchover and power sharing with <20 ms transfer
  • Any single device failure or withdrawal does not affect overall system operation

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